Gears are critical components in heavy machinery, often exposed to high torque, friction, and cyclical stress, which can lead to premature wear, pitting, or failure. Our Hardfacing Machine for Gears is designed to deliver precise, durable overlays that restore and protect gear teeth, ensuring smooth operation and extended service life.

Key Features

• High-Precision Overlay: Single or dual-torch systems allow accurate deposition along gear teeth profiles, minimizing material buildup and maintaining dimensional accuracy.

• Material Flexibility: Compatible with carbon steel, alloy steel, and carbide-enhanced surfaces to resist abrasive wear and corrosion.

• Controlled Heat Input: Prevents distortion and maintains gear hardness while applying wear-resistant coatings.

• Automation Ready: Integrates with manipulators for repeatable and consistent gear hardfacing in production lines.

Application Value

• Ideal for industrial gearboxes, rolling mills, mining machinery, and power transmission systems.

• Restores worn gear teeth without replacing entire gear units.

• Protects against abrasive and adhesive wear, extending maintenance cycles.

Advantages

• Extended Component Life: Reduces downtime and replacement costs for critical machinery.

• Precision & Reliability: Maintains gear alignment and functional integrity after hardfacing.

• Cost-Efficient Maintenance: Refurbishment instead of replacement saves both material and labor.

• Adaptable to Different Industries: Suitable for steel, mining, cement, and energy sectors.

Keep your machinery running efficiently with a hardfacing solution engineered for gear durability and precision.