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In high-wear industries like mining, cement, steel, and thermal power, every hour of equipment downtime can mean serious production and revenue loss. Hardfacing is a proven solution to repair and reinforce worn parts, but it’s not just about welding—it’s about efficiency, preparation, and using the right materials.
Hardfacing is the process of depositing wear-resistant materials—usually high-chromium or complex carbides—onto the surface of steel parts to withstand extreme operating conditions. Rather than replacing entire components, hardfacing allows users to restore and reinforce existing parts.
Welds crack when internal stresses built up during the welding process exceed the strength of either the base metal or the filler metal, often caused by factors like improper heat input, rapid cooling, contamination, poor joint design, or excessive residual stresses from uneven thermal expansion and contraction during welding.
When it comes to hardfacing, selecting the right machine is crucial for achieving optimal results. Whether you're in the manufacturing, construction, or mining industry, the performance of your hardfacing machine can significantly impact the quality and durability of your work.
In the world of welding and metallurgy, hardfacing wire plays a pivotal role in enhancing the durability and strength of various industrial components.
Hardness is a defining characteristic of wear plates, as it directly influences the plate's ability to resist abrasion, impact, and other forms of wear. The hardness of a material is typically measured on the Mohs scale or the Rockwell hardness scale.
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